Bespoke Master Custom Floor Mat Production Process
At Bespoke Master, we believe every car deserves a tailor-made interior. Our custom-fit floor mats are designed and produced with precision engineering and handcrafted artistry — delivering a factory-level fit with elevated luxury.
1️⃣ Precision Vehicle Data Collection
Every project begins with accurate vehicle information.
We collect details such as Make, Model, Year, and Trim, and perform 3D laser scanning of the car floor to capture every curve and contour.
When digital data isn’t available, our designers create precise manual floor patterns to guarantee a perfect fit for each special vehicle model.
2️⃣ 3D CAD Design & Digital Modeling
The scanned data is imported into professional CAD software (AutoCAD / SolidWorks / Rhino) to rebuild a 1:1 floor structure.
Our engineers then define:
- Seat rail and pedal areas
- Floor anchors and coverage lines
- Two-layer mat structure (leather base + detachable carpet)
Each design undergoes digital simulation and in-car prototype testing to achieve seamless fitment.
3️⃣ Premium Material Selection
Bespoke Master only uses high-grade, automotive-certified materials for comfort and durability.
| Layer | Material | Function |
|---|---|---|
| Base | PU leather, XPE, or TPE | Waterproof and easy to clean |
| Upper Carpet | Cashmere, suede, or nylon fiber | Soft touch with sound insulation |
| Edging | Genuine or PU leather piping | Elegant finish, wear-resistant |
| Backing | Anti-slip rubber / Velcro | Secure placement during driving |
Customers can choose from hundreds of colors, stitching styles, and textures, creating a design that perfectly complements their car’s interior.
4️⃣ CNC Cutting & Custom Embossing
Using computer-controlled CNC cutting machines, every mat is cut with millimeter precision.
We offer optional embossing, logo engraving, and diamond stitching — allowing each mat to showcase both brand character and personalized craftsmanship.
Every piece proudly carries the mark of Bespoke Master quality.
5️⃣ Handcrafted Sewing & Assembly
Each set of floor mats is carefully assembled by our skilled artisans.
Using imported Coats thread, we ensure smooth edges, strong seams, and a refined appearance.
Optional logo badges or embroidered branding add a distinctive, luxury touch to the final product.
6️⃣ Test Fitting & Quality Inspection
Before mass production, every design is test-fitted inside the actual vehicle.
We verify:
- Coverage accuracy
- Compatibility with seat rails and pedals
- Overall comfort and stability
All mats pass strict anti-slip, waterproof, and durability tests before approval.
7️⃣ Branding & Packaging
Each finished set is packaged with:
- Bespoke Master logo and label
- User manual and installation tools
- Protective wrapping and carton with shipping mark (Client Code + Model + Destination)
We combine functionality with a premium unboxing experience, reflecting the attention to detail behind every Bespoke Master product.
8️⃣ Mass Production & Delivery
Once approved, the design moves into controlled mass production.
Every stage — from cutting to stitching to inspection — is standardized under Bespoke Master’s strict quality system.
Products are shipped worldwide through air, sea, or express logistics, ensuring safe and timely delivery.
🏁 The Bespoke Master Promise
Each floor mat we craft represents precision, durability, and elegance.
With nearly 20 years of experience in custom automotive interiors, Bespoke Master continues to redefine what “custom-fit” truly means — a perfect match between craftsmanship and comfort.